Vibration Monitoring

What is a Vibration Monitoring System?

A vibration monitoring system is a set of tools used to measure one or more parameters to identify machine health changes. Monitoring these parameters helps identifying early faults like imbalance, bearing faults, looseness, misalignment, and others. New Vibration Monitoring Systems using wireless transmission and long-life batteries are now replacing the industrial wired accelerometers all over the world.

Introducing our Vibration Monitoring System | Phantom™

Phantom™ is a Wireless Vibration Monitoring System that integrates other parameters such as temperature, current, speed, and general purpose values such as pressure, flow, and tank level into a single diagnosis system. Additionally, our sensors have an exceptional battery life of up to 100,000 measurements, and they are very easy to install. Equally important, Phantom™ can send data to a local database or to our cloud-based system, EI-Analytic™. At any moment, you can track your machinery condition using any device such as a smartphone, computer, or a tablet.

Wireless Sensors

Why is Vibration Monitoring Important?

Phantom™ Vibration Monitoring Systems will help you to predict machine failures and save huge costs due to unscheduled production down times. For example, the following list is the most common failures that can be identified with our condition monitoring system:

Bearing Failure Stage I, II, III, and IV
Imbalance
Shaft and Bearing Wear
Mechanical Looseness
Misalignment
Electrical noise
Resonance
Among others…

Vibration Monitoring System Easy to Install

Wireless Technology in Vibration Monitoring has been developed in response to unmet needs of simplicity, for installation as well as industrial cabling requirements. With this in mind, our wireless sensors are very easy to install.

Adhere the base to your machine
Screw Phantom Wireless Sensor to the base
Configure the software. It is as easy as that!

Finally, the connection of the sensors to the Gateway will be done automatically and securely without intervention.

Wireless Triaxial Accelerometer

Take measurements wireless from the best vibration collector in the market

Wireless Vibration Monitoring System

Also, our vibration monitoring system uses ultra-low power BLE 5.0 technology. Therefore, our wireless sensors can achieve up to 100,000 measurements without the need to change the battery.

Phantom™ technology is the most reliable online wireless machine health monitoring system on the market, providing distance ranges of up to 100 meters in line-of-sight. One of our clients even stated: “Phantom is the magic unicorn system we’ve been looking for.”

Convenience

Sometimes it is just too difficult to place sensors and wires all the way from a machine to a control room. Wireless sensors can be placed anywhere within the range.

Low Cost

If you have a PDA or a cellular phone, you easily understand why going wireless is much more cost-effective than wires. Cabling long distances can be quite expensive compared to wireless sensors.

Accessibility

Certain places on machines are simply not accessible with wires. Wireless Sensors might be a solution for that.

Security

The signal from the Phantom sensors is encrypted, which ensures your information reliability and data security.

Modbus Universal Communication

Phantom™ Wireless Sensors now include Modbus TCP/IP which is a widely known and used universal communication protocol for industrial control applications. Thus, making them compatible with any PLC, Scada system or any other Modbus TCP/IP communicating software. Applications:

Scada systems for control automation
PLC for machinery control and protection
ERP software such as SAP
Integration with self-designed applications with free APIs
Connecting wireless sensors

Meet the Phantom™ Vibration Monitoring Sensors:

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10kHz Fmax
Full waveform and Spectrum data
Programmable Internal RMS trigger
Configurable Sample rate: 25600 Hz max
Selectable Resolution lines: 6,400 & 12,800
Up to 65,000 measurements
Configurable Velocity Alarms
IP69 protection grade
Multiple recording options Including on demand

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ATEX Class II Grade
10kHz FMax
Full waveform and spectrum data
Programmable Internal RMS Trigger
Sample Rate: 25600 Hz
Resolution Lines: 6400
Up to 65,000 measurements
Internal temperature sensor

Vibration Monitoring System Powered by our Gateway 2.0

The new Phantom Gateway 2.0 will give you full control of your analysis system in one easy to use place. It evolves the way you monitor the condition of your machines with its new features, centralizing all the information you need in a single administration panel.

Features include:

Simultaneous collections from multiple sensors
Compatibility with MQTT, Modbus TCP/IP and OPC
Online monitoring with internet connection
Administration for 100+ nodes per unit
10,000 signal back up

Learn more about the gateway 2.0 here

Simultaneous data collection. Phantom Sync

We understand that sometimes it’s essential to diagnose the physical condition of machines from different points in their structure, and conventional sensors only allow for sequential data capture.

The Phantom system allows you to place multiple triaxial vibration sensors at various points on your machine and synchronize them to take measurements simultaneously. This provides you with a clear and precise picture of your machine’s condition. Additionally, you can configure them to be activated by a command sent by a current or RPM sensor.

Meet the Phantom™ Thermographic Camera

With the Phantom Thermal Camera, you can accurately measure the temperature of any surface within a one-meter range.

Vibration Monitoring Online Cloud | EI-Analytic™

Finally, meet our cloud-based database EI-Analytic™ service for Phantom™ Vibration Monitoring System. It provides simple accessibility through a web-browser or mobile app. Additionally, our cloud allows direct connections from the DigivibeMX® software for data management, just as if the database was locally hosted.

To read more about EI-Analytic and the tools available click here

No Software Costs

Moreover, our Vibration Monitoring System includes the powerful vibration analysis software DigivibeMX® Phantom™ without any limitation. In summary, with DigivibeMX®, you can perform a deep analysis on each spectrum and signal, as well as identify the tendency of vibrations.

Machine Learning

Another key point in the Phantom™ System are the powerful Machine learning models for your machinery vibration. During a period (configurable), Phantom™ will learn from the vibration of your machine to identify a “Normal” behavior.

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Support and Training

We know is important to realize customer needs. Hence, Erbessd Instruments® offers free basic online support via telephone, Email and TeamViewer, as well as videos and tutorials which are constantly updated.

Open Databases

Per our philosophy “Databases belong to our clients” our databases are totally open. Consequently, you can access your database with any SQL or MySQL based software, giving you the option to link them to other softwares like Scada or CRM.

Security

The signal from the Phantom sensors is encrypted, which ensures the reliability of the information and the security of your data.

Are you a developer?

Use our vibration monitoring sensors on your own system. We offer APIs for developers to integrate Phantom ™ to their own framework. The architecture of Phantom’s APIs, will allow you to access an infinity of sensors and gateways in order to extract his data.

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Configurable Alarm value
Standby mode and long battery life
IP67 Protection
2 Replaceable LiON AAA bateries

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